State-of-the-art production technology
Additive manufacturing, commonly referred to as 3D printing, is an innovative manufacturing process that differs fundamentally from conventional manufacturing processes. We have been using this technology for over 20 years to produce components layer by layer – without tools, in a material-saving and highly flexible manner. Through standardized process chains, quality-assured procedures, and material-specific standardization, we create the basis for uniform application of the technology across all locations. This results in robust, reproducible solutions for a variety of applications – from prototypes and functional samples to production equipment and series and spare parts.
Consulting and Engineering
Additive manufacturing is an integral part of the development process at Brose and is used specifically where it creates functional and economic added value. Our experts support projects from the early concept phase onwards. We work closely with customers to analyze the suitability of components for 3D printing. Our one-stop solution approach supports our customers from the initial idea through material development and product design to the production of a ready-to-install component. In accordance with component specifications and customer requirements, the main variables of 3D printing – material, process, and component design – are coordinated in a targeted manner.
With the support of state-of-the-art software solutions, we develop designs that meet both, the specification sheet and the 3D printing process. The basis for 3D printing is a digital image of the relevant component – if this is missing, than we generate our own data model.
Production and Finishing
We pursue an integrated manufacturing approach right through to installation readiness. Using industrial machinery, we print metal and plastic components for a wide range of applications and industries. For functional prototypes and series parts, we rely on powder bed systems with laser technology. If required, we develop and qualify customer-specific material solutions and coordinated process parameters. During work preparation, the 3D printing data is processed taking into account the interactions along the entire process chain – 3D printing, mechanical finishing, surface technology, and quality assurance.
Standardized post-processing steps ensure dimensional accuracy and surface quality – even with complex geometries. For quality assurance, we rely on optical and tactile measurement technology. This allows us to precisely check dimensional and shape accuracy as well as functional features and document them reliably.
