Pune
Industrial Engineer-Winding Process Operations_Plant
As a successful family-owned company on a path to global growth, the Brose Group offers challenging responsibilities and exciting career opportunities to performance-driven, skilled specialists with solid professional knowledge and proven career expertise who wish to contribute to our company’s success.
Your Tasks
- Preferred Experience: Hands-on expertise in Segment Coil Winding, Flyer Winding, and Stack Winding processes, preferably within an Electric Vehicle (EV) manufacturing environment or an EV component/product manufacturing organization. Strong experience in Plant Industrial Engineering (IE), including process planning, line balancing, capacity planning, productivity improvement, and manufacturing cost optimization.
- Driving continuous improvement activities in plant to improve PQCDSM.
- Support customer team industrial Engineer to meet all deadlines related to planning, procurement and commissioning of manufacturing equipment and ensuring the highest reliability of installed manufacturing equipment as well as meeting the targeted quality and cost objectives.
- Preparation of all necessary documents and instructions for manufacturing equipment like PFD, PFMEA, WI, Check sheets.
- Evaluation and monitoring of engineering changes for projects in Production.
- Developing and maintaining plant layouts with close communication to the affected departments.
- Transfer of lessons learned from projects in production to development projects during " lessons learned" workshop.
- Support to customer team industrial Engineering for Industrial Engineering tasks including the planning and procurement of manufacturing equipment on time and in the targeted cost.
- Support to customer team Industrial Engineer to Install and launch the equipment in plant.
- Active involvement in assembly line concept, specification, DAP finalization for new projects along with CT IE.
- Active involvement in assembly line trails, process validation activities for new projects.
- Responsible for ensuring the taking of the smooth handover of assembly lines and equipment’s for new project from customer team with expected results.
- Responsible for process capability studies, POKA YOKE on assembly lines.
- Responsible for the customer/IATF and internal audits for IE function.
- Responsible for daily assembly line and equipment process problem solving as CFT member.
- Responsible for MTM studies/cycle time studies/Line balancing in series projects.
- Responsible for the productivity improvement/Internal logistics activities in plants.
- Evaluation and implementation of technical modifications during the serial phases.
- Set up and maintain production data (material master, bill of materials, rate routings, production versions) in SAP (MRP system).
Your Profile
- BE Mechanical / Automotive / Industrial Engineering.
- 8-12 years of experience in motor manufacturing, winding technologies, or e-mobility production.
- Expertise in segment coil winding, flyer winding, and stack winding process development.
- Experience with automation, robotics, and high-volume manufacturing environments.
- Knowledge of electric motor and stator manufacturing processes.
- Proven experience in resistance welding, hard soldering/brazing, and laser welding applications.
- Experience with automated manufacturing systems and robotics is preferred.
- Knowledge of Motor, Electronics manufacturing.
- PFMEA/MTM/SPC/IATF16949/ISO14001.
- AutoCAD /MS office.